Episode guide

Cop Car Workshop

Series 1

Cop Car Workshop

  • Riot Van

    Behind the scenes at Cheshire Police's car workshop. John Heussi builds a new riot van. It better be up to the job, as it's soon besieged by firework-wielding teens.

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  • Dog Unit

    Cheshire Police's car workshop crew kit out the boys in blue with bespoke vehicles. John Heussi and his team turn a humble Ford Mondeo into a dog van.

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  • Beat Car

    Meet the team who fix up Cheshire Police's fleet of motors. John Heussi redesigns the force's beat car. Meanwhile, an old beat car turns up in the Czech Republic.

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  • BMW X5

    Follow the crack team who keep cop cars on the road. Dave has to contend with an armed response vehicle build, the repair of the dive team's truck and an MP's visit.

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  • Crime Car

    Inside Cheshire Police's car workshop. Dave has to find replacements for nine of the fleet's unmarked BMW 330 crime cars. John Heussi takes to the track.

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  • Boat

    Inside one of Britain's leading cop car workshops. John Heussi works his magic on a crushed police boat, while the team mend a beat car that has had its tyres slashed.

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  • Kuga

    The mechanical masterminds at Cheshire Police's car workshop have to build two 4x4 vehicles for the rural crime unit. The gang head to a second-hand police car market.

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  • Interceptor

    In the garage with the crack team who build cop cars. A bad stench is emanating from a riot van. A marked Interceptor with 105,000 miles on the clock is retired.

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  • Forensics

    Another day of repairs and rebuilds at Cheshire Police's car workshop. John Heussi embarks on a complete redesign of the force's fleet of outdated forensic vans.

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  • Ranger

    Behold the engineers par excellence who keep Cheshire Police on the road. Two rural cops' ageing 4x4 is ready for retirement, so John finds the pair a new motor.

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Cop Car Workshop

Series 2

Cop Car Workshop

  • Traffic Car

    Mick Sweetmore's team need to fix a radio issue to keep the new pursuit cars on the tail of Merseyside's criminals, while there's a surprise visit from the fleet's oldest member.

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  • Camera Car

    The team must design and build an all-seeing 360 degree camera car and a frontline X5 with a serious mechanical failure is needed urgently back out on the frontline.

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  • Quad Bike

    The workshop struggles to convert three quad bikes into frontline police vehicles, while an officer has to crash a pursuit car to protect the public.

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  • Prisoner Cell Van

    The work of Liverpool mechanics who build bespoke cars for the Merseyside Police. Emergency surgery is needed when a van gets on the wrong side of a rooftop protester.

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  • Response Car

    Mick puts in an order for 20 new beat cars just as the workshop is full of damaged ones, including one an officer was lucky to walk away from with his life.

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  • Motorbike

    The staging of the Grand National sees the team working flat-out trying to get two new police motorbikes converted in time. Tony finds himself on the wrong end of a 4x4 challenge.

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  • Mounted Section

    The team tries to save the police's ailing horse wagons. An officer escapes with his life after a pursuit car is rammed by a stolen 4x4.

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  • Police Support Unit

    Police officers request a new support unit or riot van, while a stolen car chase ends with an X5 wedged in a hedge. Boss Mick Sweetmore goes back to the floor.

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  • Canine Unit

    The team orders four new dog vehicles for the canine section, while Adam worries about pig urine getting on his skin when he fixes a 308.

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  • Unmarked Traffic Car

    Desperately short of unmarked cars, the police use a demonstration model to help catch speeding drivers. The mechanics struggle to fix a vehicle with a problem.

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